Access to water for a variety of uses and purposes is an absolute and fundamental necessity for public health and community well-being, as well as for industrial use, whether ensuring safe drinking water or effectively treating wastewater. However, industries often commit the fallacy in tackling wastewater treatment by skipping pretreatment, failing to carry out preventive maintenance, inaccurately dosing chemicals, neglecting or overlooking appropriate operator training, and ignoring petty issues or concerns, resulting in equipment/apparatus failure, regulatory non-compliance, incompetence, or inefficiency (like overuse of energy for aeration), and environmental pollution from untreated discharge. Main errors include failing to remove solids upfront, poor system integration, and undermining the impact of sludge or organic overloading, which tend to cripple downstream procedures.
As one of the leading Waste Water Treatment Companies in Pune, Maharashtra, India, CH Four Energy Solutions truly recognizes the vital role that waste water treatment plays in managing industrial welfare and functionalities without posing any worrisome consequences that the industries might have to counter thereafter, thereby rendering a foolproof waste water treatment service.
However, it is imperative to go through the most common mistakes industries make in dealing with wastewater treatment, which put their businesses at risk.
Six Common Wastewater Treatment & Management Mistakes Industries Must Avoid
Our Industry, a leading wastewater treatment company in Pune, highlights the most frequent mistakes in wastewater treatment and management that impact efficiency, compliance, and sustainability.
Not Knowing Your Water
Water is used for cleaning, production procedures, and facility operations. The amount of water discharged from each use case and the pollution levels resulting from each use case will be unique, with volumes and pollution levels not monitored independently. In fact, most amenities send most of their water to the same accumulation/collection point, regardless of water usage. Furthermore, pollution levels of the blended wastewater are also not usually monitored in real time. However, this is a highly inefficient and expensive approach to water management, and conservation and water reuse are indispensable for mitigating business risk and minimizing operational expenses. To effectively manage flow rates and pollution levels, it’s essential to use a variety of sensors and real-time data-collection devices. These tools represent the best management practices.
Inadequate Pretreatment
Discharging industrial water to the sewer without pretreatment is a big mistake. In fact, appropriate pretreatment churned out by the Waste Water Treatment Plant manufactured by CH Four Energy Solutions acts as the first line of defence for removing industrial wastewater pollutants by neutralizing the pH & eliminating large solids, oils, and other contaminants upfront. These are the effective pretreatments, whatever the case.
Neglecting Maintenance
Ignoring maintenance leads to equipment failures, impeding consistent performance, thereby halting industrial wastewater treatment functionalities, causing production shutdowns. Moreover, they result in additional chemical costs, fines for non-compliance with chemical regulations, higher energy bills, and increased carbon emissions. Understanding necessary maintenance tasks & diligently addressing them, hiring experienced professionals from CH Four Energy Solutions, and completing periodic assessments are effective ways out.
Treating the Full Flow
Treating the full flow of wastewater together in industrial facilities causes significant expenses, energy requirements, and inefficiencies from complete flow treatment. Flow segregation is the only answer.
Not Planning for Growth
With the production levels fluctuations, industrial wastewater becomes a limiting factor in the companies’ expansion plans and strategies. Changes in volume and pollutant levels often affect sewage bills, requiring updated permits to maintain compliance. Planning and anticipating future needs enable you to submit required permits, budget for potential increases in wastewater management expenses, and select the most apt treatment procedures.
Sticking to Business as Usual
Sticking to business-as-usual results in significant risks in the industrial wastewater treatment, not guaranteeing compliance permanently, as well as efficiency. Striving to go beyond compliance, staying relevant with innovations in the wastewater realm, and exploring new avenues are the top-notch answers.
Effective Ways to Prevent Common Mistakes in Industrial Wastewater Treatment
Our Industry, a leading wastewater treatment plant manufacturer, outlines proven methods industries can adopt to minimize operational risks and optimize wastewater treatment performance.
Source Reduction & Prevention
- Cleaner Production Techniques minimize waste generation & less water usage from the very outset.
- Water Conservation by implementing practices such as turning off taps, fixing leaks, & using water-efficient equipment.
- Process Modification via shifting to waterless procedures where feasible, and install water meters to track usage.
- Waste Streaming Auditing through understanding waste to ascertain reduction opportunities.
Reuse & Recycling
- Closed-Loop Systems by recycling water within operations for reducing freshwater intake & discharge.
- Regeneration involves partially treating wastewater for reusing in other procedures, or regenerating it to remove contamination for recycling.
- On-Site Treatment for Reuse, such as filtration (sand, activated carbon, membranes) or electrocoagulation, to purify water for immediate reuse.
Advanced & Proactive Management
- Zero Liquid Discharge (ZLD) involves eliminating liquid waste discharge by treating and recycling all wastewater through a Waste Water Treatment Plant, providing efficient Waste Water Treatment Services.
- Pretreatment by neutralizing pH and removing large solids/oils before sending to municipal sewers, ensuring compliance and efficiency.
- Waterless Cleaning via exploring alternatives to wet cleaning methods.
Hence, by focusing primarily on minimizing the volume and contaminant levels of wastewater generated and emphasizing reuse, industries can significantly reduce the need for complex end-of-pipe treatment.
Do you know how essential water treatment chemicals are in delivering the safe drinking water you use every day? Well, you might be surprised to learn their critical role read our blog “Municipal Water Treatment: How Chemicals Ensure Safe Drinking Water” to discover how these chemicals make water safe for consumption.
Wide Range of Water Treatment Chemicals Used for Effective Industrial Wastewater Treatment
Through the strategic use of advanced treatment chemicals, CH Four Energy Solutions enables effective and reliable industrial wastewater treatment outcomes.
- Hydrated Lime
- Caustic Soda
- Sodium Bicarbonate
- Alum
- Polyelectrolyte
- Softener Salt
- Hypochlorite
- Soap Solutions
- Sanitizer
- Hydrogen Peroxide
- Anti-Scalant
- Softener Resin
- Sand
- Carbon
Why CH Four Energy Solutions Energy Solutions Engages MPCB Liaison Services
A leading wastewater treatment company in Pune, Maharashtra, operates in strict compliance with the Maharashtra Pollution Control Board (MPCB) the state’s regulatory authority governing water pollution control, drinking water treatment plants (DWTPs), and industrial wastewater systems. To ensure seamless regulatory approvals, timely clearances, and ongoing compliance with MPCB norms, CH Four Energy Solutions engages specialized MPCB liaison services for the following key purposes:
- Expert Guidance – MPCB laws & rules are complex, so liaison professionals advise on compliance with industrial wastewater & contaminant control requirements.
- Comprehensive & Seamless Documentation – Manages everything like applying for MPCB consents and licenses, preparing extensive reports, compiling site plans, etc.
- Proactive Risk Mitigation – Identify potential risks & compliance gaps preventing serious consequences.
- Effortless Coordination – Coordinates with organization’s officials, presenting cases clearly, addressing queries promptly, and following up on application issues.
- Continuous Compliance Monitoring – Excel at continuous monitoring of the company’s compliance, executing audits and inspections, handholding every stage of the journey, making one sustainably compliant.
- Pollution & Contaminant Control & Managing Guidance – Cover pollution & contaminant control rules, implementing effective pollution and contaminant control measures.
- Focus on Core Business – Tackle environmental & pollution control compliance on one’s behalf in industrial wastewater treatment, making one focus on their energies on other critical business aspects.
Our Industry, rendering Waste Water Treatment Services, revels in manufacturing an Effluent Treatment Plant to treat industrial wastewater for reuse and conservation, and other water-efficient policies, thereby ensuring regulatory compliance and providing significant long-term economic and reputational benefits, with ETP being the ‘order of the day’ and a strategic investment.
Central Pollution Control Board (CPCB) Norms for ETP
Effluent Discharge Standards require checking specific water quality parameters, like Total Suspended Solids (TSS), Chemical Oxygen Demand (COD), pH, Biological Oxygen Demand (BOD) & heavy metals, before discharging it.
- Treatment Requirements, constituting primary, secondary, & tertiary treatments, to meet CPCB effluent standards.
- Industries Categorization as Red, Orange, Green & White based on pollution levels.
- Reuse & Recycling Industries to reduce freshwater use, meeting CPCB norms for ERP-treated water.
Brace Yourself Up for CH Four Energy Solutions Energy Solutions & Get Your Worries & Concerns Sorted Once and For All!
Connect with Our Specialists Via Email at info@chfour.net
